عدد المساهمات : 3533
تاريخ التسجيل : 15/09/2009
العمر : 49
الموقع : مصر
|موضوع: 40000BPH (600ml) Mineral Water Filling Line NO.7 السبت فبراير 11, 2012 8:07 am|| |
8. Film Shrink Wrapper
TECHNOLAB EL-BAHAA GROUP
Name: Shrink Wrapper Packer
-Capacity: Max. 60 pack per minute
-Packing format: non colored film
-Type of bottle: Glass bottle, PET bottle, pot-top cans, with a diameter between 55mm to 110mm.
Size of machine 8090mm×1850mm×2600mm(L×W×H)
Bottle in-feed conveyor Length: 1500mm, Width: 930mm, Height: 1100mm
-Total power: 78Kw
-Control power: 24V DC
Packing material requirements:
A: Material: PE
B: Thickness: 60～80um
C: Diameter of film rolls: 500mm
D: Core diameter of film roll tray: 76mm
E: Tensile Strength: It should meet the GB13022 standard both in longitudinal direction and transverse direction.
F: Thermal Shrinkage Rate: It should meet the GB/T13519-92 Standard in both longitudinal direction and transverse direction.
G: Shrinkage Ratio: It should meet the GB/T13519-92 Standard in both longitudinal direction and transverse direction.
H: Fracture Strength: It should meet the GB/T13519-92 standard both in longitudinal direction and transverse direction.
I: Thickness Error: It should meet the GB/T13519-92 Standard.
The equipment consists of:
-Bottle in-feed conveyor: transferring the products into bottle separating section.
-Bottle separating: separating products into scheduled specifications.
-Folding system: cardboard folded and stuck by hot-melt gluer.
-Synchronous conveying system: tray and products transferred into film shrinking section.
-Film wrapping system: wrapping the products with film.
-Heat shrink tunnel: under the function of thermal current, film shrunk by heat and close to products firmly.
Equipment basic configuration:
-The machine adopts B&R PLC; touch screen B&R with best performance, no extra investment when upgrade and fabricated in the future.
-The main drive adopts import Germany SEW servo motor and gear box, step-less timing, function of self error correct. Hot blast diversion motor controlled by inverter.
-Import electrical cabinet AC and control cabinet, Schneider low pressure control system, Japanese SMC pneumatic control system, SICK optoelectronic control system etc.
-Import aluminum SS 304, INTRALOX chain belt of macromolecule, self-lubrication and low abrasion, TR bearing and guardrail, DNIT regulator, HABASIT belt, central lubrication control.
Detailed basic configuration:
Name Brand Country Name Brand Country
Main drive SEW servo motor Germany PLC Siemens Germany
Sensor SICK Germany Pneumatic SMC Japanese
Inverter Danfoss Denmark Low pressure control Schneider France
Proximity switch SICK Germany Sensor SICK Germany
Touch screen Proface Japan Vacuum Pump Rietschle Germany
Technical characteristics of equipment:
☆-Patent bottle-entry system: It allows multiple products to permutate and combine, and it is convenient to change bottle model and permutation and combination.
There is no need to add additional components. Low percussive bottle entry compartment system is fit for the packing of fragile vessels such as beer bottles, soft PET bottles, cans and so on.
☆-Advanced Configuration, Good Safety and Reliability: The master drive of the machine adopts imported Germany SEW servo controllers.
The servo controller, SMC pneumatic control system, SICK photoelectric control and B&R PLC module integration control etc, all contribute to the low malfunction and high efficiency.
☆-Unique Film Roll Setting and Cutting Device: Patent constant tension transport of film can regulate film length expediently.
The film does not sinter, and it only laps at the bottom of the package, which makes the packing display effect good.
☆-High Production Efficiency: Twofold film roller can alternate films, which takes only one minute.
There will be an automatic stop when the film is used up. It keeps straight motion constantly during the operation and its speed is tunable with stepless speed variations, which contribute to the high production efficiency.
☆-Fine Materials and Durable Service: A lot of imported aluminum material and stainless steel material that can be heat treated are used on the body, transport components of the machine.
Their service life is several times longer than that of domestic materials.
The bottle transport belt consists of macromolecule, self-lubricative and low abrading chain belt cum chain wheel provided by American Intralox Corporation with advanced technologies in the world, and it has centralized lubrication device and durable services.
Customers using products of our factory rarely change spare components in the operational process, which cuts their production costs largely.
☆-Convenient Model Changing and Regulating: We have thought of model-changing needs of customers at the beginning of machine engineering.
There are adapter, ruler and model specification sheet provided by UNIT Corporation, Germany, on all the regulating sites of the machine.
Operators can regulate just according to the sheet when changing models, which will save much time. It is quick and expedient.
☆-High-grade Electrostatic Spraying Processing: On the consideration that domestic equipment bodies adopted carbon steel spray lacquer that has the shortcomings of low adsorb abilities, easy desquamation, easy aging and easy color variation and as a result, manufacturers have to spend lots of money to recoat them every two to three years, after comparing equipments home and abroad, the Company adopts electrostatic spraying processing to equipment bodies, with four to five the cost of that of spray lacquer, but equipments after the process have bright surfaces, high absorb abilities, reaching the processing level of imported equipment.
☆-Compact Cabinet Design: The electrical apparatus cabinet is installed on the top of the machines, making the equipment unit more compact so that customers save their use space and operate the equipment safely.
☆-Thermal Shrinkage Channel with Advanced Technology: Both sides of the channel are equipped with electrical heating components.
The transmission unit adopts stainless steel network chain with roller chains, to avoid the off-tracking problem of imported equipment network chains after their extended services.
In the entrance and exit of the channel, there are safety protection rails to ensure the safety of operators. There are also collected lubrication and good heat preservation without any effect on the surroundings.
☆-Reasonable Structures, Easy Operation and Maintenance: The machine combines reasonable mechanical structures, reliable pneumatics and advanced auto-control technology, with a high-scale configuration, with a closure operation.
It has met the industrial safety provisions, with a firm structure and an easy operation and maintenance.
9. Automatic Carton Wrapper
Carton wrappers with overlap seal for the packing of various products. Such as jars, bottles, cans, plastic or cardboard containers. This shrinking-wrapper can pack products of full film. Including film only single lane, film only double lane, film only triple lane.
1. High quality stainless steel of the main construction, ensure the machine good capability of rust proof.
2. The single step folding process results in a more attractive package
3. PLC main control and LCD display on the machine, it makes the input, modify and save of the different parameters more easily and rapidly.
4. Many types of the containers can be used on the machine for the food, beverage and chemical industries.
5. Reliable and stable operation for straight-line bottle dividing and horizontal packing.
6. Buit-in fully automatic PCC LCD interface, computer-controlled system and electronic testing functions.
7. Easy and swift adjustment adaptable to various types of bottles.
8. Modern long-range communication, diagnosis, and upgrade functions.
9. Unique box pressing technology enables firmer cardboard box fashioning.
10. Cardboard convey system is the most updated and logical technology in China, cardboard is placed on the conveyor belt until the bottom of suction cups, then it will be sucked and transferred on the conveyor chains, finally, conveyed to upside of bottles/ containers, the total cardboard convey is then finished. It reduces a lot of labors, as well as requests for cardboard.
The equipment consists of:
Flow chart: bottle in-feed→ bottle separating →cardboard in-feed → folding→ spraying glue→ pressing and shaping → final product
3.1 Bottle in-feed conveyor: transferring products into bottle separating section.
3.2 Bottle separating: separating the products into scheduled formats.
3.3 Cardboard feeding: cardboard grasped by pump then transferred to synchronous conveying section.
3.4 Synchronous conveying: cardboard and products transferred to glue spraying section synchronously.
3.5 Spraying glue: wrapping the products and spraying.
3.6 Case pressing: clamping wrapped and sprayed case firmly and making it sticky.
Machine dimension 15520x3950x2630 mm (L×W×H)
Applicable bottle size Diameter: 50-110mm
Applicable packing size Height: 70-360mm
Capacity 60 packs/minute
Power consumption in working 23.0kw
Compressed air pressure 0.4~0.7Mpa
Max. consumption of compressed air 0.12NM3/min
Require for carton and glue:
Carton type B
Outside of brown paper 120 ~180 grams/ m²
Inside of brown paper 130~150 grams/ m²
Slot Mixed chemical gelatinization (+/- 120 gr/m²)
Hot melt glue:
Melting point 120℃
Alternation time 1~2 seconds
Solidification time immediately
Working temperature 160℃
1. Main Drive: BOFIGLIOLI / SEW (Germany)
2. Sensor: SICK (Germany)
3. Approach switch: SICK (Germany)
4. Photoelectric Switch: SICK (Germany)
5. Glue melting: NORDSON (USA)
6. Pneumatic: AIRTAC/SMC (Japan)
7. PLC: SIEMENS (Germany)